10.2 Diagnosis

Accessible via: Section 7.4, “Main menu”

In the Diagnostics view, the parameters of the connected molds are automatically determined for the current channel selection. A current measurement, a check of the temperature sensors and a sequential adaptation of the channels are carried out. This allows the nominal values to be recorded and possible errors to be detected. A comparison with the current channel settings is then possible in order to check whether the connected mold matches the loaded recipe. The diagnostics do not overwrite any settings.

NOTE

Use the diagnostics to check new molds or to compare the molds with existing recipes (settings) after maintenance or storage to determine their suitability for use.
The following faults can be detected

10.2.1 Diagnosis - Results

The results of the current or last diagnosis are displayed in short form.

(1)Column “Status”: date and time of the last diagnosis carried out for this channel. During a run the test step appears here instead, and the channel currently being tested is highlighted in blue – only one is ever active.
(2)Short report: load/sensor/adaption: ◻ open / ✓ ok / x error
(3)Detailed result, with a description of the error or with the current value and the classification as nozzle or manifold.
(4)Start or end a diagnosis.
(5)Sub-view “Result” (currently selected).
(6)Sub-view “Comparison”.
(7)Sub-view “Text view”.
(8)Export of the data to USB.

10.2.2 Diagnosis - detailed view

If you click on the line of a channel, the detailed view opens and shows an overview of all values from the current view. Errors or irregularities are highlighted in red.

10.2.3 Diagnosis - comparison

Once diagnostics have been completed, the “Compare” view can be used to check whether the current channel settings Section 9.1, “Channel settings” match the connected mold. The focus here is on a brief, clear display of whether the operating mode, process model parameters and current values and limits are identical.

NOTE

To compare the diagnostic data with previously saved settings (which were determined by the wizard, for example), load the corresponding recipe under Section 11.1, “Recipes” and then return to the “Diagnostic comparison” view. You do not need to run the diagnosis again.
(1)Plausibility check with set operating mode
(2)Short report process model: ✓ Ok/ x error
(3)Short report current values: ✓ Ok/ x error

10.2.4 Diagnostics - Text view

In the “Text view” view, you have a list of all measured values determined during diagnostics and comparative values to the current channel settings. In the comparison (e.g. Comp. Ks), the determined value is displayed first and the set value second. The comparison is considered to have been passed if the values are within certain limits. The letters and symbols are explained in table Table 11.

(1)Time or date of the last diagnosis
(2)“Text view” sub-view - display of the individual parameters

Table 11: Character explanation

characterexplanation
Adaption - process model
KsMax. Temperature limit value in °C
TuStart-up delay in sec
TgHeat-up phase in sec
Current measurement
I_nNominal current in mA or A
I_minMinimum current in mA or A
I_maxMaximum current in mA or A
I_fFault current in mA
PNominal power in W
Adaption - control parameter
KpProportional factor
TnAdjustment time in sec
TdPause time in sec
Thermal coupling of the channels among each other
TV 1Channel with largest temperature increase (this should be the channel that also heats, otherwise there is thermal coupling) Channel and °C
TV 2Channel with second largest temperature rise Channel and °C
TV 3Channel with third largest temperature rise Channel and °C
Comparison - examples
Comparison Tuv 0.1 = 0.15 (The test is considered passed (v) because the value of the diagnosis (0.1 s) and the value from the current channel settings (0.15 s) are within the specified limits.
Comp. I_nx 1000 = 7500 (The test is not passed (x), as the measured rated current (1000 mA) differs significantly from the currently set rated current (7500 mA))